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New Product Development

 

Agilery can support you at every stage of your food & beverage development cycle. Our team of Food Scientists paired with Culinary Artists will develop new recipes matching your exact needs, in 6 to 8 weeks.

 

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Agilery food manufacturing line

From concept to prototype: You have a great idea, and you would like to receive support in translating it into a real product with a recipe?
From kitchen to semi-industrial: You want to trim your product recipe for scalability to make everything fit with external manufacturing requirements?

Range extension: You require hands-on support in creating new variants for your existing product range, e.g. flavour types, low/no-versions, packaging formats, and/or entirely new categories under your brand umbrella?
Recipe renovation: You need support in optimising your current products, e.g. sensorial, cost, label, technical, or nutritional aspects?

REFERENCE PROJECTS

no allium spice blends
BOUILLON POWDERS

Bringing Allium-Free Flavor to Life

We developed three bouillon powders, that balance sensory experience & compensate for the absence of allium. Our team tested the bouillons in real culinary applications to ensure robust flavor. Samples were then prepared for consumer feedback.

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BOUILLON POWDERS

Bringing Allium-Free Flavor to Life

We developed three bouillon powders, that balance sensory experience & compensate for the absence of allium. Our team tested the bouillons in real culinary applications to ensure robust flavor. Samples were then prepared for consumer feedback.

fruit & vegetable jerky
FRUIT & VEGETABLE JERKY

The Perfect Blend of Color and Texture

We optimized our client’s fruit & vegetable jerky recipes, reducing stickiness and enhancing brightness. Developed 18 prototypes, rigorously screened for taste and texture, delivering the ideal recipe in just 4 weeks.

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FRUIT & VEGETABLE JERKY

The Perfect Blend of Color and Texture

We optimized our client’s fruit & vegetable jerky recipes, reducing stickiness and enhancing brightness. Developed 18 prototypes, rigorously screened for taste and texture, delivering the ideal recipe in just 4 weeks.

functional carbonated fruit water
ADAPTOGENIC COOKIE DOUGH

Supporting Brand's Range Expansion

Known supplement brand decided to enter cookie dough space. We optimized their kitchen recipe for production, secured partners, and launched the first MMP batch in just four weeks.

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ADAPTOGENIC COOKIE DOUGH

Supporting Brand's Range Expansion

Known supplement brand decided to enter cookie dough space. We optimized their kitchen recipe for production, secured partners, and launched the first MMP batch in just four weeks.

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Agilery for Manufacturers, Suppliers and Services

Rapid Prototyping

 

To create new recipes matching your expectations, our Product Developers follow a lean and pragmatic method based on the following steps:

 

1. Briefing and Scoping

We discuss your idea/concept and define with you its « MUST Haves – NO-GOs – NICE to Haves ». This step is crucial to outline what the product should look, feel, taste like and to align on the marketing claims that you envision.


2. Ingredient sampling 

We build an extensive list of raw materials fitting your concept, combining creativity with technical and regulatory restrictions, and source them from our European supplier network. Samples are requested along with price quotes (non-negotiated), technical specifications, and information regarding minimum order quantities.

 

3. Theoretical preparatory work 

We create multiple recipes on paper associated with their nutritional facts, regulatory limitations and first cost indications. These theoretical recipes will act as starting points of the prototyping session.

To create new recipes matching your expectations, our Product Developers follow a lean and pragmatic method based on the following steps:

 

1. Briefing and Scoping

We discuss your idea/concept and define with you its « MUST Haves – NO-GOs – NICE to Haves ».

This step is crucial to outline what the product should look, feel, taste like and to align on the marketing claims that you envision.


2. Ingredient sampling 
We build an extensive list of raw materials fitting your concept, combining creativity with technical and regulatory restrictions, and source them from our European supplier network. Samples are requested along with price quotes (non-negotiated), technical specifications, and information regarding minimum order quantities.

 

3. Theoretical preparatory work 
We create multiple recipes on paper associated with their nutritional facts, regulatory limitations and first cost indications. These theoretical recipes will act as starting points of the prototyping session.

4. Prototype iterations

We create several prototypes on the bench with your presence on-site, allowing immediate tasting and feedback, and do as many iterations as possible until the end of the round.

 

5. Reporting

We give you a comprehensive report with all the final prototype(s) details: ingredient and supplier lists, their specifications, the recipe, its nutritional facts, its first cost indication, its technical information (pH and Brix), and a short description of its sensory characteristics (aspect, smell, taste, mouthfeel).

6. Support in Consumer Feedback (optional)

We can prepare samples of your preferred prototype(s) for tasting sessions and feedback collection. Also, you receive guidance on how to organise a pragmatic and constructive feedback session, supported by tasting protocols and questionnaires. We are also happy to assist in analysing your collected data and draw conclusions on how to finetune your prototype(s).

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7. Finetuning round (optional) 

We translate your collected feedback into finetuning routes (e.g.: reducing soapiness by decreasing the coriander extract) and create several improved prototypes on the bench with your presence on-site, allowing immediate tasting and feedback, and do as many iterations as possible until the end of the round.

Agilery for Manufacturers, Suppliers and Services 2

Ingredient Sampling

After getting a clear understanding of your idea, we build an extensive list of all the raw materials that we believe fit your concept, combining creativity with technical and regulatory restrictions. You have then the opportunity to review this list of ingredients, amend it, and validate it.

 

We source the validated ingredients from our European supplier network. Samples are requested along with (non-negotiated) price quotes, technical specifications (technical sheets, ingredient origin, shelf-life, etc…), and information regarding their minimum order quantities.
At the end of the project, you receive a complete listing of all the suppliers for your preferred prototype(s), in a completely transparent manner

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Agilery for Manufacturers, Suppliers and Services

Nutrition and Claims Guidance

 

 

We build recipes according to your envisioned nutrition claims, looking for the perfect balance between targeted nutritional facts and the technical, regulatory, and sensorial aspects of your product.

Examples:

 

  • What ingredients should be used to get a tasty snack that is claimed “source of fibres”? And what should be their dosages?
  • What is the needed amount of proteins in this soup to claim “rich in protein”? What ingredients can be used to achieve this protein amount?
  • What ingredients could be used to make a waffle recipe claimed “ketogenic-diet friendly”?
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Agilery for Manufacturers, Suppliers and Services 2

Regulatory Compliance

 

Agilery food scientists create recipes following standard European and/or Swiss food regulations.

 

  • We ensure that the nutritional facts of your final recipe allow you to make your envisioned nutrition claims by being compliant with all regulatory requirements.
    Example: To claim that your product is low in sugars, the product must contain no more than 5 g of sugars per 100 g for solids or 2,5 g of sugars per 100 ml for liquids.
  • We ensure that the ingredients of your final recipe and their associated dosages allow you to make your envisioned health claims by being compliant with all regulatory requirements
    Example: To claim that your beverage is a “source of vitamin C, which contributes to reduce tiredness and fatigue”; it must contain at least 60mg of vitamin C.
  • We leverage our extensive network of country specific legal advisors for more complex requests, such as country-specific food law interpretation, or global regulatory compliance checks.
    Example: Ashwagandha can be classified as a food supplement in one European Union member state and a medicinal product in the other.

 

1. We ensure that the nutritional facts of your final recipe allow you to make your envisioned nutrition claims by being compliant with all regulatory requirements.

Example: To claim that your product is low in sugars, the product must contain no more than 5 g of sugars per 100 g for solids or 2,5 g of sugars per 100 ml for liquids.
2. We ensure that the ingredients of your final recipe and their associated dosages allow you to make your envisioned health claims by being compliant with all regulatory requirements.
Example: To claim that your beverage is a “source of vitamin C, which contributes to reduce tiredness and fatigue”; it must contain at least 60mg of vitamin C.
3. We leverage our extensive network of country specific legal advisors for more complex requests, such as country-specific food law interpretation, or global regulatory compliance checks.
Example: Ashwagandha can be classified as a food supplement in one European Union member state and a medicinal product in the other.

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Agilery for Manufacturers, Suppliers and Services

Recipe Scalability Check

 

You have developed an awesome and tasty recipe in your kitchen, and you are now wondering whether it could be smoothly scaled-up without too many compromises?
Our team of experienced Food Technologists can assess your recipe scalability and offer advice

At a theoretical level 

We flag common technical hurdles and highlight potential cost drivers that occur when kitchen-scale products are scaled-up industrially.


Examples:

  • What process steps could be (semi-)automated?
  • What ingredients should be exchanged for more industry-friendly ones (e.g. secured availability, shorter lead times)?
  • What ingredients negatively impact the shelf-life of the finished product? (e.g. fresh versus dried)
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At a practical level 

We can organize test productions through our European network of industry partners to assess the scalability of your recipe and guide you to modify your recipe accordingly.

Transparency and full recipe ownership are guaranteed.

You stay in the driver seat at all times.

DELIVERABLES:

Our in-house development team will provide tailored to support you according to your priorities, including:

 

  • Creation of commercial recipes / optimisation of existing kitchen recipes
  • Sourcing of ingredients
  • Prototyping iterations in our laboratories
  • Complete documentation: ingredient list and nutritional facts
  • Legal recipe rights (800 CHF per recipe)

Excluding:

  • Cost of ingredient samples (if applicable)
  • Shipping of product samples to the client
  • Second round of iterations, beyond this prototyping round (if required)

TYPICAL DURATION:

7-8 weeks

TYPICAL DURATION & COST:

Water-based beverages 

Flavored water, Sodas, Functional & energy drinks, vitamins, minerals, botanicals

7 - 8 weeks | CHF 6’800

Beverages & jellies

(Incl. cooking/gelling step) e.g. jellies, boba drinks with tapioca pearls

8 - 9 weeks | CHF 7’500

Protein Beverages and lattes 

Shelf-stable Dairy based, Shelf-stable Plant-based (ex: oat latte), high protein drinks

9 - 10 weeks | CHF 8’800

Culinary and bakery 

Soups, sauces, bouillons, biscuits, breads

10 - 12 weeks  CHF 9’200

REFERENCE PROJECTS

snack balls
ALCOHOL FREE SPIRITS

First Swiss-made spirits range with 0.0% of alcohol

Starting from an idea, we developed product with rapid prototyping sessions and built a tailor-made supply- and manufacturing setup.

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ALCOHOL FREE SPIRITS

First Swiss-made spirits range with 0.0% of alcohol

Starting from an idea, we developed product with rapid prototyping sessions and built a tailor-made supply- and manufacturing setup.

snack balls
NATURAL ENERGY DRINK

European Rollout for Mate Energy

We helped launching this energy beverage from A to Z. We did in-house development, quick manufacturing and supply setup, first batch production, cost and supply chain optimization and quality control.
 

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NATURAL ENERGY DRINK

European Rollout for Mate Energy

We helped launching this energy beverage from A to Z. We did in-house development, quick manufacturing and supply setup, first batch production, cost and supply chain optimization and quality control.
 

snack balls
PREMIUM FUNCTIONAL DRINKS

Beverages with adaptogens and nootropics

Developed four functional drink recipes, sourced premium functional ingredients and health claims. Found suitable co-manufacturers and coordinated pilot production.

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PREMIUM FUNCTIONAL DRINKS

Beverages with adaptogens and nootropics

Developed four functional drink recipes, sourced premium functional ingredients and health claims. Found suitable co-manufacturers and coordinated pilot production.

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